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Pagnoni Impianti 2008
Leader
in construction of presses and complete pressing lines for more than
150 years.
In its age-old history, Pagnoni reveals an entrepreneurial tenacity
truly exemplary. Since its foundation, in 1848, the family itself has
been always steadily at the head of the company. Two brothers, for five
generations, share the responsibility of leading the company through
historical events and economic trends as proof of an uncommon devotion
and constancy. This talent is still reflected in the guidance of the
company, that has always proposed, and still offers, an exclusive customised
service.
Over the various ages, the company turned out to be specialist in the
construction of presses for many products
The force of the company is unquestionably its flexibility and dynamism,
maintained to meet the requirements of each customer to supply a made-to-order
service.
The competence of constructing turn-key projects, press lines or single
machines, studied for a specific order, is ensured by the size of the
company, which has been intentionally kept contained to provide personal
control of all phases of the construction process with the utmost care
to offer the customers "state of the science" technology and
"old world" craftsmanship. With this history Pagnoni can face
new challenges with the same old beliefs with ever continuing technological
and human resources.
Since the beginning of its history, Pagnoni has always given great value
to the technological innovation, thus gaining certification in the National
Register of Research Laboratories: Pagnoni is the only company in Italy
that can boast such acknowledgment in this field.
The Pagnoni R&D laboratory promotes research, experimentation and
development of the most advanced technology to propose to the market
the most effective solutions for process technology and new product
development.
In 1848, during the important socio-economic events that changed Europe,
two brothers decided to start an activity of mechanical construction,
thus founding the “ Fratelli Pagnoni Company”. They were
Stefano and Martino Pagnoni, whose family had a mill in Monza for centuries.
When Italy was unified,
the company of Monza was already an established entrepreneurial success.
The huge and diversified production of mills and machines for pasta
factories and oil mills required the Company to build a bigger factory
and a foundry.
The First World War
stopped the continuous growth of the company.
At the end of the conflict, Nicola Pagnoni, grandchild of one of the
company founders, started the production of hot plate presses, especially
for plywood. Since then, the production of machines for the pressing
of wooden panels is the heart of the company's production.
Pagnoni overcame even the tragic Second World War, with much effort
and initiative.
During the economic boom following the conflict, Giuseppe and Franco
Pagnoni succeeded in projecting the company onto the global market,
focusing its production on presses for wood based panels and building
plants all over the world.
Nowadays, “Pagnoni
Impianti S.r.l.”, led by Aldo and Giorgio Pagnoni, is a leader
in the construction of pressing lines for particleboards, MDF, short-cycle
lamination lines and HPL, of presses for plywood and multi-layer, engineered
lumber/parquet and in many other fields where it reveals its technological
knowledge and competences.
In the field of wood and furniture, electronics, rubber, composed materials,
Pagnoni offers machines innovatively inspired, always obtaining the
same results: the customers’ satisfaction.
Pagnoni Impianti provides care in the security and prevention of work
accidents, and its products are CE marked, according to 89/392/CEE Law.
Pagnoni has built a great number of lines with single, double and multi-opening
presses having capacity output range from 50 up to 1,000 m3/day, thus
satisfying customers’ more different requests in terms of sizes,
thickness and product quality. Among the several technical innovations
introduced by Pagnoni in this field can be mentioned, the electronic
space bars to control the given board thickness without manual operations,
the new hydraulic circuits to minimize dead times and to regulate the
pressing according to the board size, and the powerful and sophisticated
continuous pre-compressor.
The common denominator of all Pagnoni machinery, is construction simplicity,
sturdiness and durability: the Pagnoni manufacturing concept for more
than 150 years.
This is the field where Pagnoni has developed its expertise in designing
presses of gigantic dimensions for massive production capacity, up to
1000 m3/day.
The press lines, designed
in the latest years, have given the Company the opening to develop a
unique and complete product line.
Every new plant benefits
from improvements and innovative technical solutions, allowing Pagnoni
to be listed with the world's limited number of MDF producers of single
and multi daylight presses.
The company's decision not to develop a continuous press for raw board
production, has given Pagnoni the great opportunity to implement machine
technology of single and multi-opening presses and consequently to enter
a market niche of those producers requiring special product, of improved
properties and value added market access, almost impossible to obtain
with continuous production lines.
Having been in the field of plywood since the beginning of the XIX century,
Pagnoni can boast a unique experience, having built more than 270 presses
all over the world, of many different characteristics and sizes.
The solutions accomplished
are distinguished by cold pre-presses, single and multi-openings hot
presses with up to 40 openings.
The final products cover
the whole range on the market: ureic and phenolic bonded plywood and
specialty technical plywood, as well as 3 or 5 layer blockboard with
one or more cores.
DOUBLE STEEL
BELT PRESS
The constant growth of world markets demands new technologies to increase
and improve production.
In veneering, furniture tops and engineered parquet, the press is the
bottleneck of the whole process: the conventional multi-daylight presses
are too slow and high frequency presses have too often frustrated the
hopes of many utilizers.
The new continuous press PAGNONI EASYLAM®
with four independent thermal regulation circuits, 40 m/min (130 ft/minute)
max mechanical speed, specific press regulation up to 80 N/cm2 (116
PSI) and electronic opening regulation control, is the solution to overcome
the bottleneck.
The PAGNONI EASYLAM® is an endless double steel belt press for veneered
panels, furniture tops and multi-layer parquet, designed for fast production,
quality and flexibility.
PAGNONI EASYLAM® is available in different standard sizes with width
varying from 350 mm to 2300 mm and length from 1900 mm to 8200 mm. The
flexibility in size allows the combination of widths and lengths to
fit all customers technical and commercial requirements.
Products:
Veneering of panels
2 layer parquet
3 layer parquet
Doors of honeycomb panels, with veneer also in a single cycle
Door jambs for multi-layers doors
Plywood and multi-layers
Furniture tops and doors with CPL and HPL
Continuous natural wooden edges
Advantages of PAGNONI EASYLAM® as regards to traditional presses
Press installation doesn’t require thick foundations: resulting
in lower cost for civil and erection works, maintenance and cleaning.
- Maximum press height, from floor level, less then 3.00m: allows for
lower installation and maintenance costs.
- No dead time for press loading and unloading: means production increase
and flexibility to operate with quick reaction glues.
- Possibility to press simultaneously panels having different sizes
without causing any damage to the press: extreme production flexibility.
- Press opening calibration with electronic control: different panels
thickness management flexibility .
- Pressing times reduced up to 20 times, as regards to static hot presses:
this fast cycle time means increased capacity and reduced production
cost.
- Four separated heating circuits, allowing temperature diversification
within the press: possibility to overlay panels with decorative materials
requiring different temperatures.
In addition to the above
advantages:
- The endless belts are built in high quality stainless steel.
- PAGNONI EASYLAM® is equipped with a special internal and external
steel belt cleaning system, which preserves the panel from imperfections,
spots and defects, due to a dirty belt.
- The ball bearings are sealed and life lubricated heavy duty type.
- The modules containing the ball bearings can be extracted easily from
their “drawer type” location for easy maintenance. The extraction
system is supplied with the press.
EasyLab
Pagnoni Impianti is an authorised Research Laboratory, listed in the
Italian Register of Education, University Department of Scientific Research
and can make use of the assistance and advice of the most qualified
European producers of vinyl, ureic and polyurethane glues.
The laboratory's continuous press, installed in our Monza factory, called
Easylab, is a PAGNONI EASYLAM®, 350 mm wide, 2000 mm long equipped
with four independent thermal regulation circuits where it is possible
to carry out any type test.
All tests, performed in the presence of several customers and of the
most qualified wood adhesive producers, have shown the wide application
possibilities and the production capacity of this new endless belt press.
The first-rate bonding test results have been certified by qualified
institutes like CATAS in pressing of veneered panels, honeycomb panels,
multi-layers and parquet and has induced wood adhesive manufacturer
to study new faster glue recipes, to support the production capacity
of PAGNONI EASYLAM®.
The press Easylab is at our customers' disposal to execute pressing
and gluing tests, of every kind of product and application.
Being among the pioneers in this field with numerous plants built, Pagnoni
bosts a technical and technological experience that allows it to be
one of the undisputed world leaders in this field.
The production range
includes complete lines for any type of lamination with thermo-melting
resins demanded in the market: for furniture and flooring industry with
melamine impregnated papers and for industrial purposes with phenolic
impregnated papers and net print.
The wide range of machines
offered by Pagnoni can satisfy all customers requirement: from the simplest
and more essential lines, with manual paper composition, to the most
sophisticated and automated ones, with automatic paper storage and selection
for extreme customised production.
The design and construction
of these machines utilizing to the most advanced technologies and the
most sophisticated components, the construction stoutness and the “easy
handling”, distinguishes Pagnoni production.
PRESSING
LINES FOR SHORT CYCLE LAMINATION OF PANELS WITH MELAMINE AND PHENOLIC
PAPERS
melamine lamination
press
melamine short cycle
lamination presses
In the high pressure laminate manufacturing field, Pagnoni has left
behind all the competition by introducing the innovative and unique
automatic laminate papers book composition to drastically reduce the
manpower. The gigantic “Jumbo presses” have 10 openings,
to produce laminates with sizes up to 2.10 x 6.12 m
These presses lead worldwide, for capacity and dimensions.
Our Customers are among the most important and renowned HPL and Compact
producers in the world.
For those manufacturers requiring a great flexibility in production,
we propose a pressing line with single opening press, suitable to produce
the classical postforming certified HPL and Compact (with short and
only hot cycle), or particle boards and MDF laminated with decorative
melamine impregnated papers.
Pagnoni designs and
manufactures special presses for other field applications besides the
wood working industry to respond to the specific requests coming from
all parts of the world for production as:
-industrial laminates
-cement-bonded particleboards
-rubber belts and different industrial products
-reclaimed leather
-paper and rejected paperboard reconstitution
-PVC and polypropylene plates
-cork plates and boards
-polyvinyl chloride, mica and bakelite plates
-cellulose acetate
-reconstituted marble
-Roll Bond evaporator boards
Updating of existing plants:
- particle board
- MDF panels
- wet fibre board
- plywood and multi-layers
- short cycle lamination line
- decorative laminates HPL
- various plants
Manufactured products and components:
- new canalised hot plates
- simultaneous closings
- MDF and particle board mat continuous pre-compressor
- press loading and unloading systems
- transport systems, materials handling
- various automatisms
- new hydraulic/oleo-hydraulic plants
- new control systems, PLC
- new electrical installations
Fred Kurpiel, a person
of great experience in plants for production and processing of wood
based panels is the representative for Pagnoni Impianti in USA.
For any information and contact in North America, please contact:
PAGNONI IMPIANTI USA
Mr. Frederick Kurpiel - President
Ph: +1-(678)-364-1900
Fax: +1-(678)-364-1920
Cell: +1-(678)-642-1238
E-mail: pagnoniusa@aol.com
500 West Park Drive, Suite 120
Peachtree City, Ga. 30269 USA Iran:
Mr. Mehran Soroush
MASTER CHOOB Co.
Zaferaniyeh, Simin str. 17
Unit 1
19879 - Teheran - IRAN
Tel: +98-21-22410304
Fax: +98-21-22170712
Cell : +98-912-1173427
soroush@masterchoob.com
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